Manuals / Errors
Manuals
Star 66
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Star 66 Constant Heat
Star 106
Star 96
Star 56 Power Pack
Star Gantry
*Manual subject to change, dependent on sealer specification.
Sealer Not Switching On
Possible Causes:​
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The mains plug is not inserted into the socket correctly.
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fuse blown.
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Internal Error.
Solutions:
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Replace fuses, internal and external.
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Ensure sealer is plugged in to mains correctly.
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Check that the socket is working.
Error 1
What is E1?
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Power detected across the elements when the sealer is not cycling.
Possible Causes:​
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Power (Weld) relay stuck on.
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Board Fault.
Solutions:
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Replace power (weld) relay.
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Replace Board.
Error 2
What is E2?
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Jaws Failed to close after start signal recieved.
Possible Causes:​
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Jaws timeout too low.
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Board Fault.
Solutions:
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Increase jaws timeout
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Replace Board.
Error 3
What is E3?
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No power detected across the element when sealer is running a weld cycle.
Possible Causes:​
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Broken element.
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Power (weld) relay stuck off.
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Transformer blown.
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Board fault.
Solutions:
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Replace power (weld) relay.
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Replace board.
Error 4
What is E4?
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Jaws failed to open after cycle.
Possible Causes:​
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Jaws timeout too low.
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Tapes have been replaced too tight/tapes sticking.
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Board fault.
Solutions:
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Increase jaws timeout.
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Replace board.
Error 5
What is E5?
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Knife failed.
Possible Causes:​
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Link Broken.
Solutions:
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Replace link if knife is not fitted.
Error 6
What is E6?
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Temperature rise in element not sensed within timeout.
Possible Causes:​
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Timeout incorrectly set.
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Broken element.
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Power (weld) relay stuck off.
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Transformer Blown.
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Board Fault.
Solutions:
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Adjust timeout.
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Replace power (weld) relay.
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Replace board.
Error 7
What is E7?
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Over temperature.
Possible Causes:​
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Thermocouple not connected.
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Thermocouple broken.
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Power (weld) relay stuck on.
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Board fault.
Solutions:
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Check thermocouple is connected to board input.
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Check thermocouple is in correct position on jaw.
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Replace thermocouple.
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Replace power (weld) relay.
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Replace Board.